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Rebuilding Your TDI Fuel Injectors

First, let’s get this out of the way: Fuel injectors are a wear item on all diesels, including the VE, or rotary pump TDIs sold in North America from 1996 through 2003. Although projected wear rates vary, by the time your TDI approaches a quarter million miles, odds...

Replace Water Pump on VW MK4 TDI

This shows how to replace the water pump or coolant temp sensor on your mk4 VW TDI engine. This article is rated difficulty 3 only because the timing belt must be removed to get access. If you're only removing the water pump without replacing the timing belt, the only...

MK4 VW TDI Timing Belt Change Procedure

This article shows how to replace the BEW VW TDI engine timing belt found on Golf and New Beetle TDI 2004-2006 and VW Jetta TDI 2004-2005.  The factory change interval is before every 100,000 miles with an inspection at 80,000 and 90,000 miles. Also replace the...

How to replace MK4 VW TDI Clutch

Here is a break down for removal of the transmission: Remove the Air Box Remove the battery and battery tray Remove the starter, PITA!@!!#$%^ These bolts have some SERIOUS corrosion due to the difference in metals. They are always corroded so be ready with a major...

TDI Oil Change Specifications

505.00, 505.01, 507.00 – What do these mean?  10,000 mile oil change interval?  Really?  5W-40, 5W-30, 0W-30, which is better? Driving a VW TDI means questioning and sometimes tossing out some long-held beliefs about oil and oil change intervals (OCI).  Pulling into...

Penetrating Oils Compared

Penetrating Oils Compared Machinist's Workshop magazine actually tested penetrates for break out torque on rusted nuts. Significant results! They arranged a subjective test of all the popular penetrates with the control being the torque required to remove the nut from...

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